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CNC Milling Insert- Rpkt1204/Rpmw1003

Material: Cemented Carbide
Sales Models: Factory-direct sales
Min Order: 10pcs
  • NEK

  • 1

  • 1

  • Cubic Boron Nitride

  • Car

  • 1 Box- 10 PCS

  • CNC Tool

Availability:
Quantity:

1. Material


1. Cemented carbide

2. High-speed steel

3: Ceramics

4. Cubic boron Nitride (CBN)


2. Characteristics


1. Carbide milling cutter blade


- High hardness and wear resistance: it can maintain the shape of the cutting edge at a higher cutting speed, effectively resist the wear of the workpiece material on the blade, and maintain good cutting performance for a long time.

- Good thermal hardness: in a certain high temperature range, it can still maintain a high hardness, suitable for high-speed cutting. For example, when the cutting temperature reaches 800-1000 °C, it can still work normally.

- High strength: can withstand large cutting force, in rough machining and intermittent cutting, not easy to break the edge phenomenon.


2. High speed steel milling blade


- Good toughness: when subjected to impact or vibration, it is not easy to break, and has strong adaptability to processing conditions, such as when milling hard points or uneven surfaces, it can better withstand changes in cutting forces.

- Good sharpness: It can easily grind out a sharp cutting edge, and can be reused many times through sharpening to extend the service life of the blade.

- Comprehensive performance balance: both hardness and toughness, can process a variety of materials, including some hardness is not too high alloy steel, carbon steel and non-ferrous metals.


3. Ceramic milling blade


- High hardness and chemical stability: high hardness materials can be cut, and in the cutting process, the chemical reaction between the blade and the workpiece material is not easy to occur, and better machining surface quality can be obtained.

- Good high temperature performance: it can still maintain high hardness at high temperatures, and the cutting heat has less impact on its performance, which is suitable for high-speed and efficient cutting.

Low friction coefficient: The friction coefficient with the workpiece material is low, which helps to reduce the generation of cutting force and cutting heat, and improve the machining accuracy.


4. Cubic boron nitride milling blade


- Superhard characteristics: high hardness, can easily cut high hardness materials, such as quenched die steel, high processing accuracy.

- Good thermal stability: in high temperature environment (1300-1500 °C) can still maintain good cutting performance, cutting edge is not easy to soften, can achieve efficient processing.

- Excellent wear resistance: due to its hardness and chemical stability, slow wear rate, long tool life, can effectively reduce processing costs.


3. Advantages


1. Carbide milling cutter blade


- High processing efficiency: Due to its high hardness and good thermal hardness, it allows the use of higher cutting speed and feed rate, thereby improving the efficiency of milling processing and shortening the processing cycle.

- Wide range of application: can process a variety of metal materials, such as steel, cast iron, non-ferrous metals, etc., whether it is rough processing or finishing can play a role.

- Good processing quality: better surface roughness can be obtained, and higher dimensional accuracy and shape accuracy can be achieved during finishing.


2. High speed steel milling blade


- Cost advantage: The price is relatively low, and it is an economical choice for some occasions where the processing accuracy and efficiency requirements are not particularly high, or for small processing enterprises and maintenance operations.

- High flexibility: easy grinding, can quickly adjust the cutting edge shape according to different processing needs, to adapt to various milling methods.


3. Ceramic milling blade


- Advantages of high-speed cutting: under high-speed cutting conditions, it can give full play to its high temperature performance characteristics, small cutting force, high processing efficiency, and effectively reduce processing time.

- High surface quality: Due to its chemical stability and low friction coefficient, the surface quality of the machined workpiece is good, which can meet the processing requirements of high-precision parts.


4. Cubic boron nitride milling blade


- Processing ability of difficult materials: For materials with high hardness and difficult to process, such as hardened steel, chilled cast iron, etc., it has irreplaceable processing advantages and can successfully complete the processing task.

- Long tool life: Compared with other material blades, the tool life is significantly extended when processing high-hardness materials, reducing the time and cost of frequent tool change.


4. Application scenarios


1. Carbide milling cutter blade


- General machining: In the manufacture of ordinary mechanical parts, such as the milling of shaft, disc and box parts, it is widely used in milling planes, steps, grooves and so on. Whether it is processing carbon steel, alloy steel or non-ferrous metals, it can ensure processing quality and efficiency.

- Mold manufacturing: in the rough machining and semi-finishing stage of the mold, it is used to mill the mold cavity, core and other parts, which can quickly remove a lot of materials and ensure the surface quality to a certain extent.

- Auto parts processing: used for the milling of automotive engine cylinder block, transmission shell and other parts, which can improve production efficiency, ensure processing accuracy, and meet the needs of large-scale production in the automotive industry.


2. High speed steel milling blade


- Small workpiece processing: in the manufacture and maintenance of small mechanical parts, such as small hardware, electronic equipment enclosures, etc., for simple milling processing, such as grooving, cutting, etc.

- Soft material processing: suitable for processing some soft materials, such as aluminum, copper and other non-ferrous metals, as well as wood, plastic and other non-metallic materials, can effectively avoid the tool break.

- Hand tool manufacturing: In the manufacturing process of hand tools (such as files, saw blades, etc.), it is used for the shape and tooth shape of milling tools to play its good grinding characteristics.


3. Ceramic milling blade


- Aerospace parts processing: In the aerospace field, used for milling titanium alloy, nickel-based alloy and other high-temperature alloy materials, these materials are high hardness, difficult to process, ceramic milling blades can ensure processing quality and efficiency under high-speed cutting conditions.

- High-precision parts processing: For some parts that require extremely high dimensional accuracy and surface quality, such as optical lens molds, precision bearings, etc., ceramic milling blades can be used for finishing and obtaining good machined surfaces.

- High-speed cutting occasions: In automated production lines or high-speed milling machines, when the processing material allows, the high-speed cutting performance of ceramic milling blades can be fully played to improve the overall production efficiency.


4. Cubic boron nitride milling blade


- Hardening mold processing: In mold manufacturing, it is used for finishing the hardened die steel, such as milling the precision cavity, narrow groove and other parts of the mold, which can obtain high-precision machining surface and ensure the quality and service life of the mold.

- High hardness cast iron processing: in heavy machinery manufacturing and engine manufacturing, it is used to mill chilled cast iron, ductile cast iron and other materials to solve high hardness cast iron processing problems and improve processing efficiency and quality.

- Hard machining of precision parts: For some precision parts requiring high hardness and precision, such as cutting tools, measuring tools, etc., cubic boron nitride milling blades can achieve hard machining, reduce processing procedures, and improve production efficiency.

CNC Milling Insert- Rpkt1204/Rpmw1003
CNC Milling Insert- Rpkt1204/Rpmw1003
CNC Milling Insert- Rpkt1204/Rpmw1003


CNC Milling Insert- Rpkt1204/Rpmw1003

How many years has your company had production experience?                                     Our company was established in 2000 and was reorganized in 2007 as NeK CNC tools Co.,Ltd. After so many years, our company has a team of terminal customers and a team of dealer customers. At present, we are one of the largest distributors of YG in China. We also have our own invested factory and our own OEM brand(NeK and SHITAEGER for insert)We are famous in Ningbo City, Zhejiang Province, China.

Do you have alloys for stainless steel, for titanium?    Our brand inserts' advantage is good at process steel and stainless steel. Recently, we have also introduced inserts for process titanium alloy materials.
That is the Minimum order quantity?                            
300~500 pcs. Foreign customers need to bear the freight by themselves.  

That is the Production time?              We have a large stock of all the common styles on the market. A small number of special types' inserts need to be re-counted after communication.

What is the volume of plate production per month and per year?        50 million pcs/year

Do you have a representative office in Russia?           Not yet.

Can you make production of special items?                  Yes.

do you have warehouse?                                     In China.

lead time for new items?                                    At present,High speed land transport for 15-20 days
                                                                          Air transport for 7-8 days
CNC Milling Insert- Rpkt1204/Rpmw1003CNC Milling Insert- Rpkt1204/Rpmw1003
CNC Milling Insert- Rpkt1204/Rpmw1003CNC Milling Insert- Rpkt1204/Rpmw1003CNC Milling Insert- Rpkt1204/Rpmw1003CNC Milling Insert- Rpkt1204/Rpmw1003

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Our company was established in 2000,So in our local market, we have accumulated a lot of customers, but also won the recognition and praise of customers.

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   Phone: +86-18868651999
   Email: eden0906@nekkk.com

   Add:  ROOM 1-2, 17TH FLOOR, 9TH BUILDING, NO.35, XINGHAI ROAD(NORTH), GAOXIN DISTRICT, NINGBO CITY, ZHEJIANG PROVINCE, CHINA

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